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Binder Design announces new research hardware, special Print E-mail PDF
2007 Archived News by Binder Design Rocketry   
Monday, July 02, 2007

ImageSALEM, Oregon USA — During the month of July, all web orders for any Binder Design 54mm kits will include a free 54mm machined aluminum motor retainer!  This retainer is a Binder Design exclusive and features a thick wall and double spiral retention ring.  It retains all licensed Aerotech hardware and CTI hardware.

Binder Design has also released a new line of 38mm Fisher Research motor hardware.  The hardware features type II clear anodizing with etched logo. Sizes range from the smallest 2 grain H, to the 16 grain K casing that is 36" long.  They feature reusable graphite nozzles and stainless steel washers, thrust rings, and retention rings.

The 38mm Fisher Research hardware includes a 2 grain case, a 4 grain case and a 6 grain case, three nozzles, one plugged forward closure tapped for 1/4-inch eye-bolt, one stainless steel nozzle washer, two stainless steel spiral retention rings, one stainless steel spiral thrust ring, and six silicone o-rings.

For details, visit http://binderdesign.com/.


Post 08-15-2007 08:25 AM  #1
Johnnie
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Just curious, has anyone ordered any of the Fisher Research hardware?

I just sent off for the 38mm intermediate system, and a special order 6-grain 54mm, so I should have something good to report in the coming weeks.

Johnnie
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Post 08-27-2007 09:47 PM  #2
Johnnie
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I have not had much of chance to play yet, but I did take some candid photos of the new hardware.

(1) 54mm 6-grain
(1) 6-grain 38mm
(1) 8-grain 38mm and
(1) 10 grain 38mm complete with all of the accessories.

Very nice custom laser etching on the 54mm motor.

Johnnie
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Post 08-27-2007 11:00 PM  #3
ddmobley
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Very cool, especially that 54mm!
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Post 08-27-2007 11:11 PM  #4
Johnnie
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Quote:
Very cool, especially that 54mm!




Thanks Darrell, seeing this article prompted me to order. Of course I talked at length via email to Mike Fisher at Binder Design about specifics (communication was excellent) and in the end I have some great products. I Can't wait to fire one of these, hopefully by early to mid Fall, or Winter.

Johnnie
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Post 10-18-2007 10:17 AM  #5
UncleVanya
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Quote:
I have not had much of chance to play yet, but I did take some candid photos of the new hardware.

(1) 54mm 6-grain
(1) 6-grain 38mm
(1) 8-grain 38mm and
(1) 10 grain 38mm complete with all of the accessories.




What do you use for liners and casting tubes?
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Post 10-18-2007 12:19 PM  #6
Johnnie
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Quote:
What do you use for liners and casting tubes?



Propellant is cast into the casting tubes, hense the name, and the casts are inserted into the liners. The liners shield the inner casing walls from the flame front of the burning propellant.

Johnnie
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Post 10-18-2007 01:01 PM  #7
Steve_Shannon
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Quote:
Propellant is cast into the casting tubes, hense the name, and the casts are inserted into the liners. The liners shield the inner casing walls from the flame front of the burning propellant.

Johnnie

Johnnie,
I don't think he was asking the purpose of the casting tubes and liners. I think he wanted to know a source for them.
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Post 10-18-2007 01:17 PM  #8
Johnnie
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Quote:
Johnnie,
I don't think he was asking the purpose of the casting tubes and liners. I think he wanted to know a source for them.



Hmmm, you are correct, I can fix that:

John Lyngdal - This email address is being protected from spam bots, you need Javascript enabled to view it

Most any size can be had here, and I have had excellent service for many orders.

Sorry for the mis-read, thanks for the catch Steve.

Johnnie
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Post 10-18-2007 02:09 PM  #9
UncleVanya
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Quote:
Propellant is cast into the casting tubes, hense the name, and the casts are inserted into the liners. The liners shield the inner casing walls from the flame front of the burning propellant.

Johnnie



Not always...

The 24mm EX discussion on this site showed that the 24mm casting tube from RCS was used as a liner and the BT20 body tube from ESTES was used as a casting tube.



And yes - you and Steve were correct. I was looking for the source - thanks for the info on John.
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Post 10-19-2007 10:25 AM  #10
denverdoc
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What I'm wondering is if anyone has seen the 16gr motor in action (actually recommends 4 by 4inch grs)? Seems like that could take a 38MD a long ways.
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Post 10-19-2007 10:52 AM  #11
jsdemar
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Quote:
What I'm wondering is if anyone has seen the 16gr motor in action (actually recommends 4 by 4inch grs)? Seems like that could take a 38MD a long ways.



It would have to be essentially a "nozzle-less" design. Long bates-grain motors also end up with poor volume loading, after opening up the aft cores so much.
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Post 10-19-2007 11:07 PM  #12
denverdoc
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John, Could you elaborate a bit? In other words the aft grain core is so big that the throat provides no gain--I see more and more stepped core designs to avoid erosive burns, but wonder how the throat/core ratio plays into such designs when one is variable?
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Post 10-20-2007 01:45 AM  #13
jsdemar
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Quote:
John, Could you elaborate a bit? In other words the aft grain core is so big that the throat provides no gain--I see more and more stepped core designs to avoid erosive burns, but wonder how the throat/core ratio plays into such designs when one is variable?



Take a look at the throat diameter you need to have a good starting Kn. Also take a look at the mass flux at the bottom grain. Burnsim can show you these values. One thing it doesn't show is the Mach number in the convergent section. If you have choked flow with Mach >1 at the throat, the gremlins appear out of nowhere.
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Post 10-20-2007 08:25 AM  #14
Johnnie
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Burnsim must be the shizzzle, is this program still available?

Johnnie
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Post 10-20-2007 11:21 AM  #15
ddmobley
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Absolizzle, my frizzle. Here is the URLizzle: http://www.burnsim.com/
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Post 10-23-2007 11:22 AM  #16
JohnK3
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Great! now we have Snoop DDMobley running the site! [grin>
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Post 10-23-2007 02:27 PM  #17
ddmobley
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Stranger things can happen! Don't tase me, Bro! Bro, don't tase me!
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Post 10-25-2007 11:51 AM  #18
madmax
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denverdoc,

I have seen that 16grain 38mm motor in action and let me tell you. It is awesome! Mike flew it at Brothers in August in a MD constructed out of aluminum and carbon fiber. The motor specs out to a K3551 if I remember and burns for less than a second. Don't blink or you will miss it! Little red flash and it's gone. Then you hear the sound of the burn. Just awesome to watch.
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Post 10-26-2007 08:06 AM  #19
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Sounds like a real neck snapper, and reminds me of a relatively tame MD 38 I flew on an H999--Wildman was giving em free to anyone who would take the challenge. Darn and I just invested in Loki 38 hardware. I use the 54 and 76 as well, brand loyalty.
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Post 10-30-2007 03:35 PM  #20
ncrocketeer
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Quote:
denverdoc,

I have seen that 16grain 38mm motor in action and let me tell you. It is awesome! Mike flew it at Brothers in August in a MD constructed out of aluminum and carbon fiber. The motor specs out to a K3551 if I remember and burns for less than a second. Don't blink or you will miss it! Little red flash and it's gone. Then you hear the sound of the burn. Just awesome to watch.



How do they control erosive burning in a motor like that? I'm really curious, and want to learn about this as I know high L : D ratio motors are susceptible to this. I do know one can step grains, but I also read there was a point of diminishing returns where so much of the bottom grains have to be removed you loose solids loading. Can anyone comment on this? I am quite interested in motors like this, because the hardware weight can be kept down but still get very powerful motors. Obviously you guys already know this can increase performance.
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Post 10-30-2007 10:49 PM  #21
denverdoc
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I'm sure Darrell would have no problem with my "plugging" Texas High Power Ex forum on Yahoo Groups. Lot of seasoned vets there, and some good past threads on this very topic.
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Post 10-31-2007 02:28 PM  #22
ddmobley
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I only have a problem if you don't include a URL!

http://tech.groups.yahoo.c...etry-texas-experimental/
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Post 10-31-2007 03:50 PM  #23
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I only have a problem if you don't include a URL!




Thanks Darrell...

Johnnie
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Post 10-31-2007 04:10 PM  #24
ncrocketeer
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This place is awesome! It's like having one hand tied behind your back until you come here.
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Post 10-31-2007 07:53 PM  #25
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Quote:
This place is awesome! It's like having one hand tied behind your back until you come here.



Well in some places, more like two hands behind your back while the little kid tries to beat the tar out of ya.
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Post 10-31-2007 10:37 PM  #26
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Well in some places, more like two hands behind your back while the little kid tries to beat the tar out of ya.



Hands tied behind your back and ducttape over your mouth.
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Post 11-07-2007 08:36 PM  #27
Mike Fisher
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Quote:
How do they control erosive burning in a motor like that? I'm really curious, and want to learn about this as I know high L : D ratio motors are susceptible to this. I do know one can step grains, but I also read there was a point of diminishing returns where so much of the bottom grains have to be removed you loose solids loading.



You don't lose solids loading with stepped cores, you lose volumetric loading.

I use eight four inch long grains, .50" cores, none of the cores are stepped. The nozzle is .55" throat. Erosive burning can only be controlled to a certain degree. I use tepanol and about 2% extra curative so the grains come out slightly on the hard side. Solids are 85%. All grains get epoxied to the liner. The trick is to use a propellant formula with a really low exponent and design the motor to be progressive. Even then, it is scary fast.

I'm currently working on a 38mm L motor. I think it is workable if I use some of the oxamide that Mr. DeMar provided awhile back. The 38mm K uses no oxamide, but has other burn rate modifiers. I use a formula called Sunset Orange, or Sunset Red. Both have the same a and n.

The 38mm K3551 does 20K' in a minimum diameter rocket. I suspect it pulls close to 300g's and mach 3+. I've been using baro altimeters, but I do have a high g accelerometer unit to try out next season.

Hope this info helps.

Mike Fisher
Binder Design
http://binderdesign.com
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Post 11-07-2007 08:45 PM  #28
landru
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Mike, you have any test stand data for that there motor?
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Post 11-07-2007 09:31 PM  #29
Mike Fisher
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Mike, you have any test stand data for that there motor?



I had some for the 14 grain but lost it with the hard drive crash. The 14 grain was 1100lbs thrust for .6 sec. The 16 grain has a .5 second burn so probably ~1200lb. thrust. Put that in a 2 lb. CF rocket and hope it holds together. Pressure is running between 1,200 and 1,800 psi. I catoed a few motors when I tried some 400 micron AP. The larger particle sizes impart a high exponent, coupled with a higher erosivity.
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Post 11-07-2007 10:00 PM  #30
denverdoc
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Quote:
I had some for the 14 grain but lost it with the hard drive crash. The 14 grain was 1100lbs thrust for .6 sec. The 16 grain has a .5 second burn so probably ~1200lb. thrust. Put that in a 2 lb. CF rocket and hope it holds together. Pressure is running between 1,200 and 1,800 psi. I catoed a few motors when I tried some 400 micron AP. The larger particle sizes impart a high exponent, coupled with a higher erosivity.



Mike,

Near noob status here--just a brief explanation as to why the exponent goes up with 400mu AP would be helpful. I know the burnrate typically increases with smaller sized particles (I also have read that the right ratio of small/medium/large particles can lead to optimal packing in some cases).

BTW keeping together that 2 # rocket sounds like a helluva challenge.
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Post 11-07-2007 11:31 PM  #31
Mike Fisher
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Quote:
Mike,

Near noob status here--just a brief explanation as to why the exponent goes up with 400mu AP would be helpful.



That was a surprise to me too. This information was provided to me by John Lyngdal, who got it from Gary Rosenfield. Empirical testing proved it. I flew this same motor for about a dozen firings, then decided to try some 400 micron AP instead of my usual 200 micron thinking I could slow down the burn with it. After a couple of the loudest 38mm catos that you've ever heard, I was provided with this information. I switched back to 200 micron and all was well. If I use 400 micron, I mill it and end up with a nice random particle distribution that actually has a smoother burn and better mechanical properties. At pressures at or above 1,200psi, 400 micron AP will do bad things to your exponent.

Mike
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Post 11-07-2007 11:37 PM  #32
landru
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Mike,
If you don't mind sharing, what formula are you using? I'm in the process of making bigger badder motors for my balls style 38mm, and am curious if you are going the superfine AP/metals/catalyst route or had some standard 200um formula tweaked. I would LOVE to put that motor in this rocket
Current version weighs .8lbs without motor.

~Andrew Diehl, MDRA
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Post 11-08-2007 12:20 AM  #33
Mike Fisher
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Mike,
If you don't mind sharing, what formula are you using?
~Andrew Diehl, MDRA



Are Ed Rowe and Mike McBurnett from MDRA? They've been flying it for awhile, you might have seen it in action. It is called "Orange Sunset".

Pictured is the "Red Sunset" variant. Photo by Rick Clapp.

Mike
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Post 11-08-2007 12:45 AM  #34
landru
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*click*
Ohhhhh! That orange sunset.
It all makes sense now. I saw Mike fly an OS load at the last launch. Can't believe I didn't associate Orange Sunset w/ Sunset Orange. Must be late.

Very nice rocket btw, sick minds think alike

~Andrew
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Post 11-08-2007 01:15 AM  #35
Mike Fisher
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Quote:
*click*
Ohhhhh! That orange sunset.
It all makes sense now. I saw Mike fly an OS load at the last launch. Can't believe I didn't associate Orange Sunset w/ Sunset Orange. Must be late.

Very nice rocket btw, sick minds think alike

~Andrew



I was the one who got the names backwards in the earlier post sorry. You're right, must be late.

Mike
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Post 11-08-2007 01:22 AM  #36
ncrocketeer
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Thanks Mike for that info. That's awesome stuff. Those numbers are just sick! I appreciate the info on the solids loading and volumetric loading. I'm learning and am in the noob phase also. That is some incredible power, and it's why I'm getting into EX.

That info on the particle size is very interesting. I also liked the picture. That rocket was really nice. That's some really neat stuff. I'll have to get up that way one day, and see some of that. It looks like you guys are launching some serious stuff. I'm kinda partial to red motors, but that is extreme red. A K3551 in a 38mm. That's just oustanding. I've got alot of motors to fly before I work my way up to those kinds of speeds and altitudes anyway, but I love learning this stuff.

Thanks for the help, and the info. it is greatly appreciated.
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Post 11-08-2007 07:41 AM  #37
Johnnie
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Are Ed Rowe and Mike McBurnett from MDRA? They've been flying it for awhile, you might have seen it in action. It is called "Orange Sunset".

Pictured is the "Red Sunset" variant. Photo by Rick Clapp.

Mike



Ok, I have the formula for the Orange Sunset, but I'm a huge fan of a Reds propellant, is this variant availlable anywhere?

Johnnie
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Post 11-08-2007 07:47 AM  #38
Johnnie
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Um, looks like I could just replace some of the calcium carbonate with Strontium carbonate...duh!

Never mind...bit of a brain fart

Johnnie
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Post 11-08-2007 10:18 AM  #39
heada
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*sitting here, waiting for the mods to wipe this thread clean because of talk about formulas*

Oh...thats right! This is RP and things like this can be discussed!

-Aaron *who has no EX experience but would like to get some someday*
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Post 11-08-2007 10:44 AM  #40
WillCarney
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Not always...

The 24mm EX discussion on this site showed that the 24mm casting tube from RCS was used as a liner and the BT20 body tube from ESTES was used as a casting tube.

And yes - you and Steve were correct. I was looking for the source - thanks for the info on John.



I have tested and flown 24mm G and H motors using the RCS/BT-20 tubes.
No burn through with Brilliant Blue propellant. I would not suggest long burn
motors with these tubes. I used them because of the size. I have not found
phenolic tubes of the right size for 24mm liners. Got a source for small one's?

William
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Post 11-08-2007 11:50 AM  #41
Mike Fisher
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Um, looks like I could just replace some of the calcium carbonate with Strontium carbonate...duh!

Never mind...bit of a brain fart

Johnnie



Yup. Just sub out all of it for the strontium.

A few people have given me a bad time for flying a "dumbed down" formula, but if it allows you to get more propellant in the tube, I say go for it. I had to remind these same people that they are doing the same thing when they choose to make their formulas pourable. I like my solids around 85%, but I have to vacuum mix.

Mike
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Post 11-08-2007 11:54 AM  #42
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Mike,

Is that mixing under vacuum or post process vacuum. Since my mixer works bottom up, I can go either way.
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